Beryllium Copper Round Bar

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Beryllium Copper Round Bar

Beryllium copper round bars combine high strength with useful electrical conductivity and elastic performance. UNS C17200 (Alloy 25) is a precipitation-hardenable copper alloy used for springs, precision components and electrical or industrial parts. The required temper, bar dimensions and test documentation should be identified before material selection.

Representative beryllium copper round bar
Featured alloy
UNS C17200 / Alloy 25
Product reference
Beryllium Copper Round Bar
Enquiry details
Grade, dimensions and supply condition
Enquiry basis
Grade, standard, size, condition, testing, and destination

Category selection guide

How to select a product within Beryllium Copper Round Bar

Choose the product record that matches the grade or designation in the governing document. Then confirm the product standard, size, condition, finish, tolerance, testing, and documentation instead of relying on the category name alone.

Grade or designationUse the drawing, code, material list, or approved specification.
Product standardName the standard and edition that controls acceptance.
Supply requirementState dimensions, quantity, condition, finish, and tolerances.
VerificationDefine inspection, test reports, traceability, marking, and destination.

Material and product information

What Is Beryllium Copper Round Bar?

Beryllium copper is a copper-based alloy that develops high strength and spring performance through controlled heat treatment. The material is also valued for electrical conductivity and wear resistance. The exact balance of strength, hardness and conductivity depends on the alloy designation and temper.

The main grade discussed on this page is UNS C17200 (Alloy 25), a high-strength copper-beryllium alloy. It should not be confused with pure copper, copper-nickel alloys or nickel-based superalloys.

For related material families, compare the nickel-copper composition of Monel round bars and the marine-focused applications of Copper Nickel round bars. Their compositions and strengthening behaviour differ from C17200.

Which Beryllium Copper Grades Are Covered by ASTM B196?

ASTM B196/B196M covers wrought copper-beryllium rod and bar. The table distinguishes the grades within that specification; C17200 is the grade highlighted on this category page, not a claim that all grades are kept in stock.

UNS gradeCommon designationNominal berylliumMain distinction
C17000Alloy 165About 1.7%Lower beryllium content within the high-strength alloy family
C17200Alloy 25About 1.9%High-strength precipitation-hardenable alloy; primary grade on this page
C17300Free-machining variantAbout 1.9%, with lead additionModified for improved machinability; distinguish from C17200

What Are the Specifications for Beryllium Copper Round Bars?

Featured alloyUNS C17200 / Alloy 25
Rod and bar specificationASTM B196/B196M (confirm edition and applicable temper)
Material formStraight-length round bars and rods; size and tolerance to purchase specification
Supply conditionSolution-treated, cold-worked or precipitation-hardened, as specified
InspectionSpecified chemistry, dimensions, tensile properties and hardness, as applicable
Ordering detailsUNS grade, ASTM edition, diameter, length, temper, quantity and inspection documents

ASTM B196/B196M is a rod and bar specification. Requirements for forgings, extrusions, plate and other forms may fall under different standards, so material form must be confirmed.

What Is the Chemical Composition of C17200?

Typical C17200 chemistry contains approximately 1.8–2.0% beryllium with copper as the principal balance. Other element limits are controlled by the applicable material specification. Do not use a nominal value as a substitute for the certified heat analysis.

ElementC17200 composition overviewTechnical role
Copper (Cu)BalanceBase metal contributing conductivity and general copper-alloy properties
Beryllium (Be)Approximately 1.8–2.0%Enables significant precipitation strengthening after aging
Nickel + cobaltControlled minor additionsParticipate in alloy chemistry and precipitation behaviour
Other elementsLimited by the governing standardMust be checked against specified analysis limits

How Does Heat Treatment Affect Beryllium Copper Strength?

Unlike many ordinary copper alloys, C17200 responds strongly to precipitation hardening, sometimes called aging. Material may be delivered solution-treated for further forming, cold-worked, or already age-hardened. Its final strength and ductility cannot be stated accurately without specifying the temper.

Temper exampleConditionPractical consideration
TB00 (A)Solution heat-treatedSelected when subsequent fabrication and aging are planned
TD04 (H)Hard cold-drawnCold-worked material requiring consideration of final aging treatment
TF00 (AT)Precipitation heat-treatedStrengthened condition; verify actual test results
TH04 (HT)Cold-worked and precipitation heat-treatedHigher-strength condition for specified applications

Mechanical properties depend on bar size and temper. The purchase order and mill test certificate should state the required condition rather than using one tensile-strength value for every C17200 bar.

Where Are Beryllium Copper Round Bars Used?

Beryllium copper bar is machined or formed into electrical connectors, contacts, resilient components, precision instruments, springs, bushings and other parts requiring a combination of mechanical performance and conductivity. Suitability depends on loads, exposure, operating temperature, friction and other service conditions.

Bar geometry and finish should match the component drawing. Browse the general Round Bar and Bright Bar product-form pages when comparing supply forms.

What Should Be Checked During Machining and Inspection?

Before machining, confirm whether components will be aged after shaping or supplied in the final hardened condition. Inspect grade identity, dimensions, straightness, surface condition and the applicable chemical and mechanical test certificates.

Processing safety: Machining, grinding or polishing that generates airborne beryllium-containing dust or fumes requires appropriate exposure controls and compliance with occupational safety requirements. Solid alloy handling and dust-generating processing are not the same exposure scenario.

How Should Beryllium Copper Round Bar Be Specified?

For a clear technical enquiry, state C17200 / Alloy 25, the required ASTM B196/B196M edition, diameter, length, temper or aging condition, quantity, inspection requirements and delivery destination. If an alternative grade or special form is needed, identify it explicitly rather than assuming interchangeability.

For purchasing requirements, review the quality assurance information and send a technical enquiry with the required specification and test documents.

Frequently asked questions

Beryllium Copper Round Bar FAQs

What is UNS C17200 beryllium copper?

C17200, also called Alloy 25, is a precipitation-hardenable copper-beryllium alloy known for high strength, spring properties and useful electrical conductivity.

Which ASTM standard covers beryllium copper round bars?

ASTM B196/B196M covers copper-beryllium alloy rod and bar, including UNS C17200. The required edition and temper should be confirmed.

What is the difference between C17200 and C17300?

C17200 is Alloy 25, while C17300 is a lead-containing, free-machining modification. They should not be substituted without checking the specification and service requirements.

Can beryllium copper be heat treated after machining?

Some C17200 tempers are supplied for fabrication followed by aging. Others are already precipitation hardened. The heat-treatment route should follow the grade, temper and component requirements.

Is the strength of every C17200 round bar the same?

No. Tensile strength, hardness, yield strength and elongation vary with temper, section size and the applicable standard. Check the specified condition and test report.

What precautions apply when machining beryllium copper?

Dust- or fume-generating operations need suitable exposure controls and workplace safety procedures. Refer to the material safety information and applicable occupational requirements.

Specification-led enquiries

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Send the grade or standard, dimensions, quantity, condition, testing requirements, documentation, and destination.

  • Grade and standard
  • Diameter and quantity
  • Condition, finish, or testing
  • Destination and required timing

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